Hybrid Manufacturing Markets: Opportunities for Additive Manufacturing and CNC Companies
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Chapter One: From Prototyping to Production to Hybrid Machines
1.1 Objectives and Methodology of this Report
1.1.1 Plan of this Report
1.2 Additive Manufacturing: Not Just for Prototyping Anymore
1.2.1 Hybrid Manufacturing Systems and Other Routes to the Factory of the Future
1.2.2 Hybrid Manufacturing Systems “versus” Networked Manufacturing
1.3 Hybrid Machines versus Standalone AM Systems
1.3.1 Hybrid Manufacturing Equipment: Potential for Lowering Manufacturing Costs
1.3.2 Manufacturing Efficiencies Promised by Hybrid Machines
1.3.3 Hybrid Manufacturing for Post Processing
1.3.4 Hybrid Manufacturing Systems as Repair Tools
1.3.5 Emerging Features and Capabilities of Hybrid Manufacturing
1.3.6 Disadvantages of Hybrid Machines
1.4 Five Influential Hybrid Manufacturing Firms
1.5 Key Points from this Chapter
Chapter Two: Hybrid Manufacturing Machines Considered as Machine Tools
2.1 Hybrid Manufacturing Machines: A Fit with the Machine Tool Market?
2.2 The Machine Tool Makers’ Response to the Hybrid Manufacturing Systems Opportunity
2.3 Additive Capabilities in Hybrid Machines
2.3.1 Low-end Hybrids
2.3.2 Wire-Arc Additive Manufacturing (WAAM)
2.3.3 Directed Energy Deposition (DED)
2.3.4 Cold-Spray
2.3.5 Ultrasonic Additive Manufacturing
2.4 The Subtractive/CNC Side of Hybrid Machines
2.4.1 Potential Subtractive Capabilities for Hybrid Machines
2.4.2 Moving Beyond Subtractive in Hybrids
2.4.3 Multi-Functional CNC Capability
2.5 Barriers to the Adoption of Hybrid Manufacturing
2.5.1 Aversion to New technology
2.5.2 Feature Creep
2.5.3 Integration is Correlated with Low-performance and Serviceability
2.5.4 Need for a Paradigm Shift
2.5.5 Training of Operators
2.5.6 Materials Challenges
2.6 Key Points from this Chapter
Chapter Three: Applications for Hybrid Manufacturing Machines
3.1 Application Potential for Hybrid Manufacturing Machines
3.2 Sales of Hybrid Manufacturing Machines by Process and Type of Material
3.3 Sales of Hybrid Manufacturing in the Aerospace Industry
3.3.1 Ten-year Forecasts of Hybrid Metal Printers in Aerospace
3.3.2 NASA and Made in Space
3.3.3 GE
3.3.4 Airframe Manufacturers
3.4 Hybrid Manufacturing in Automotive
3.4.1 Ten-year Forecasts of Hybrid Metal Printers in Automotive
3.4.2 Big Rep
3.4.3 Hybrid Machines and Composites in Automotive Industry
3.5 Hybrid Manufacturing in Oil and Gas
3.5.1 General Electric
3.6 Hybrid Manufacturing in Medical Markets
3.6.1 SME Assessment of Hybrid Machines in the Medicine and Dental Sector
3.6.2 University of Nebraska-Lincoln
3.7 Hybrid Manufacturing in Construction
3.7.1 LASIMM
3.8 Key Points from this Chapter
Chapter Four: Hybrid Manufacturing: Influential Companies and Projects
4.1 Design and Marketing Strategies for Hybrid Machines: Commercial Activity
4.1.1 Some Notes on All-in-One 3D Printers: Hybrid Printers Under $6K
4.1.2 3D Hybrid Solutions (United States)
4.2 Diabase Engineering (United States)
4.3 Diversified Machine Systems (United States)
4.4 DMG MORI (Germany)
4.5 ELB-Schliff (Germany)
4.6 Fabrisonic (United States)
4.7 GE (United States)
4.8 Hermle (Germany)
4.9 Hurco (United States)
4.10 Hybrid Manufacturing Technologies (U.K.)
4.11 Ibarmia (Spain)
4.12 Materialise (Belgium)
4.13 Matsuura (Japan)
4.14 Mazak (Japan)
4.15 Mitsui Seiki (Japan)
4.16 nScrypt (United States)
4.17 Okuma (Japan)
4.18 Optomec (United States)
4.19 OR Laser/Coherent (Germany)
4.20 Rosswag (Germany)
4.21 Siemens (Germany)
4.22 Sodick (Japan)
4.23 Trumpf
4.24 WFL Millturn Technologies (Germany)
About SmarTech Analysis
About the Analyst
Acronyms and Abbreviations Used In this Report
This report identifies and quantifies the key trends and opportunities for hybrid manufacturing machines. It provides insights on how hybrid manufacturing is moving out of its established market in the aerospace industry and finding uses in other sectors including the automotive, oil & gas, medical and construction industries. The report also discusses which additive manufacturing technologies are being used in today’s hybrid machines including powder bed fusion (PBF), wire arc additive manufacturing (WAAM), directed energy deposition (DED), Cold Spray, and Ultrasonic Welding. In addition, this new SmarTech study examines how hybrid machines are growing in functionality including a move from specifically CNC functionality to including chemical and electrical capabilities on the hybrid platforms.
The report contains detailed ten-year forecasts for hybrid manufacturing markets. In these forecasts SmarTech include projections of install base and shipments (in volume and value terms) with breakouts by end-user market and type of AM technology. It also includes forecasts of the revenues from materials consumed by hybrid manufacturing installations. In addition, the report discusses the product/marketing strategies of the leading players in hybrid machine markets including: Diabase, Diversified Machine Systems, DMG MORI, ELB-Schliff, Fabrisonic, GE, Hermle, Hurco, Hybrid Manufacturing Technologies, Ibarmia, Materialise, Matsuura, Mazak, Mitsui Seiki, nScrypt, Okuma, Optomec, OR Laser/Coherent, Rosswag, Siemens, Sodick, Trumpf, and WFL Millturn Technologies.